Badger Alloys, Inc.



Founded in 1966, Badger Alloys is a family-owned and operated ferrous and non-ferrous foundry located in Milwaukee, Wisconsin. Named Wisconsin "Manufacturer of the Year” and an Inc. 5000 fastest growing company in America, Badger Alloys focuses on continuous improvement to provide customers with world-class castings, service and support.

We strive to create and maintain a true partnership with each and every customer. Our commitment to aggressive delivery requirements and exceptional customer service enhances our ability to respond across a wide variety of industries, from pump and valve to chemical and defense. We include among our customers some of the most successful family-owned and Fortune 500 companies worldwide.

From pattern construction or modification to casting to finish machining, we offer a single-source responsibility to assure that every job is produced to our customers’ exacting requirements. We routinely pour more than 200different alloys in our state-of-the-art facility. ISO 9001:2008 and PED certified and conflict-mineral compliant, we offer all levels of NDT inspections. We have been recognized for our commitment to environmental sustainability,workforce development, and community involvement.


Sand Foundry
General Cores
  • Family run
  • Clean facility
  • Constant re-investment and upgrading
  • Strong emphasis on safety and regulatory compliance
  • Dedicated pattern storage facility (with computerized inventory system)
  • One piece order to hundreds of pieces extensive alloy capabilities
  • Very small to large assemblies
  • Multiple sand typesand blends for optimum surface finish
  • Phenolic urethane no bake and linocure binders
  • State of the art mass flow controlled continuous mixer
  • Cold box blown core capability
  • Complete coating and finishing capabilities
Molding Melting
  • Mounted and rigged of loose molding capabilities
  • Small molds up to 90" square
  • All indoor sand storage
  • Continuous sand mixers with mass flow technology
  • In-house sand test capability
  • All airset, no bake molding phenolic urethane binder system
  • Small airset line - Handles up to 36" square mold, up to approximately 400 lbs finished casting weight
  • Large airset line - handles up to 90" square mold, up to approximately 4000 lbs finished casting weight
  • All coreless induction melting
  • Multiple furnaces and shell sized allowing heat sized up to 5500 lbs
  • Every heat analyzed for proper chemistry prior to pour
  • Dedicated organized metal storage facility to excellent control of raw materials and remelt stock
  • Computerized metal inventory
  • 3-400 K w inductotherm dual track coreless induction power panel with 2 hydraulic tilt furnaces each
  • 1-500 K w inductotherm dual track coreless induction power panel with 3 hydraulic tilt furnaces
  • 1-2005 spectronmaxx model LMM14 optical emission spectrometer with nitrogen analysis capability


5120 W State St
Milwaukee, Wisconsin 53208
United States of America

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